Document Type : Original Article

Authors

1 G. Pulla Reddy Engineering College (Autonomous), Kurnool, Andhra Pradesh, India.

2 Department of Mechanical and Industrial Engineering, Manipal Institute of Technology Bengaluru, Manipal Academy of Higher Education, Manipal-576104, Karnataka, India.

3 Raghu Engineering College (Autonomous), Vishakapatnam, Andhra Pradesh, India.

4 Mechanical Engineering, National Institute of Technology Andhra Pradesh, India.

Abstract

Recycling plastics into energy sources is the most promising method for cutting down on pollution and trash. In this regard, predictions of adiabatic engines using pistons with thermal barrier coatings (TBCs) were made to reduce in-cylinder heat rejection, safeguard the underlying metallic surfaces from thermal cracking, and indeed reduce engine emissions. This study compares the predicted thermal and physical parameters of Plastic Waste Oil (WP) with its diesel blends in fixed proportions of WP10D90 (10% plastic oil, 90% diesel), WP20D80, WP30D70, WP40D60, and WP50D50 to diesel values. The study further explores the concept of the utility function to evaluate the best-ranked fuel blend in each category of various performance characteristics namely BTE, BSFC, UHC, CO, and NOx. Additionally, the effect of the thermal barrier piston coating on CI engine performance metrics and emissions was studied and compared to those achieved with regular diesel oil. When compared to diesel, the results state that the WP40D60 blend has the highest brake thermal efficiency, i.e., 31.62% at 80% load, and the lowest NOx emissions at all load conditions. In addition, it was further observed that the WP20D80 has lower hydrocarbon (HC) emissions at 20% load and an increment in CO emissions for all blends and load combinations. Overall, WP30D70 has come up with the best fuel as per the Utility function.

Keywords

Main Subjects

[1] Demirbas, A. and Karslioglu, S. (2007). Biodiesel production facilities from vegetable oils and animal fats. Energy Sources, Part A: Recovery, Utilization and Environmental Effects, Vol. 29, No. 2, pp 133–141. https://doi.org/10.1080/009083190951320 
 
[2] Ghazvini, M., Pourkiaei, S., and Pourfayaz, F. (2020). Thermo-Economic Assessment and Optimization of Actual Heat Engine Performance by Implemention of NSGA II. Renewable Energy Research and Applications, 1(2), 235-245. doi: https://doi.org/10.22044/rera.2020.9677.1034   
 
[3] Warkhade, G. S., Katam, G. B., and Alur, V. B. (2023). Experimental Analysis and Parametric Optimization of Linseed Oil Methyl Ester Blends Fueled Variable Compression Ratio Diesel Engine. Renewable Energy Research and Applications. doi: https://doi.org/10.22044/rera.2022.12394.1177
 
[4] Damanik, N., Ong, H. C., Chong, W. T., and Silitonga, A. S. (2017). Biodiesel production from Calophyllum inophyllum−palm mixed oil. Energy Sources, Part A: Recovery, Utilization and Environmental Effects, Vol. 39, No. 12, pp 1283–1289. https://doi.org/10.1080/15567036.2017.1324537
 
[5] Muvvala, P. and Bandhu, D. (2023). The influence of flow blockage elements at the orifice exit on the hydrodynamic and thermal performances of impinging square jets - an experimental investigation. Heat Mass Transfer.
 
[6] Demisu, D., Kebede, S., and Wondifraw, D. (2023). Hybridization of Moringa stenopetala and Azadirachta indica Seed Oil to Synthesize Biodiesel with Improved Quality. Renewable Energy Research and Applications, 4(1), 1-12. doi:
 
[7] Khan, M. Y., Rao, P. S., Pabla, B. S., & Ghotekar, S. (2022). Innovative biodiesel production plant: Design, development, and framework for the usage of biodiesel as a sustainable EDM fluid. Journal of King Saud University - Science, Vol. 34, No. 6, pp 102203. https://doi.org/10.1016/j.jksus.2022.102203
 
[8] Solangi, F. A., Memon, L. A., Samo, S. R., Luhur, M. R., Bhutto, A. A., and Ansari, A. M. (2022). Investigation of Performance and Emission Characteristics of CI Engine Using Diesel and Waste Cooking Oil Blends. Energies, Vol. 15, No. 19, pp 7211.
 
[9] Adin, M. S., Altun, S., and Adin, M. S. (2022) Effect of using bioethanol as fuel on start-up and warm-up exhaust emissions from a diesel power generator, International Journal of Ambient Energy, 43:1, 5711-5717,
 
[10] Moreno-Garcia, L., Gariépy, Y., Barnabé, S., and Raghavan, V. (2021). Factors affecting the fatty acid profile of wastewater-grown-algae oil as feedstock for biodiesel. Fuel, Vol. 304, pp 121367. https://doi.org/10.1016/J.FUEL.2021.121367
 
[11] Etim, A. O., Jisieike, C. F., Ibrahim, T. H., and Betiku, E. (2022). Biodiesel and its properties. Production of Biodiesel from Non-Edible Sources: Technological Updates, pp 39–79.
 
[12] Altun Ş, Adin MŞ, İlçin K. (2023) Monohydric aliphatic alcohols as liquid fuels for using in internal combustion engines: A review. Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering.
 
[13] Ranjan, A., Dawn, S. S., Nirmala, N., Santhosh, A., and Arun, J. (2022). Application of deep eutectic solvent in biodiesel reaction: RSM optimization, CI engine test, cost analysis and research dynamics. Fuel, Vol. 307, pp 121933.
 
[14] Altun, S., Öner, C., Yaşar, F., Adin, Hamit. (2011). Effect of n-Butanol Blending with a Blend of Diesel and Biodiesel on Performance and Exhaust Emissions of a Diesel Engine Industrial & Engineering Chemistry Research 2011 50 (15), 9425-9430 DOI: https://doi.org/10.1021/ie201023f
 
[15] Rajesh, R., Vijaya Bhaskar Reddy, C., and Durga Prasad, B. (2023). Mechanical modeling and design of YSZ ceramic coated piston for effective performance in an IC Engine. International Journal on Interactive Design and Manufacturing, pp 1–7. https://doi.org/10.1007/S12008-022-01187-3/FIGURES/6
 
[16] Van Gerpen, J. H. and He, B. B. (2014). Biodiesel and renewable diesel production methods. Advances in Biorefineries: Biomass and Waste Supply Chain Exploitation, pp 441–475.
 
[17] Bala Prasad, K., Meduri, O., Dhana Raju, V., Azmeera, A. K., Venu, H., Subramani, L., and Soudagar, M. E. M. (2020). Effect of split fuel injection strategies on the diverse characteristics of CRDI diesel engine operated with tamarind biodiesel. Energy Sources, Part A: Recovery, Utilization and Environmental Effects.
 
[18] Rama Krishna Reddy, E., Subbalakshmi, Y., Dhana Raju, V., Appa Rao, K., Harun Kumar, M., Rami Reddy, S., and Tharun Sai, P. (2022). Assessment of performance, combustion and emission characteristics of the diesel engine powered with corn biodiesel blends. International Journal of Ambient Energy, Vol. 43, No. 1, pp 435–443.
 
[19] Aruna Kumari, A., Sivaji, G., Arifa, S., Sai Mahesh, O., Raja Rao, T., Venkata Kalyan, S., and Lakshman Reddy, K. (2020). Experimental assessment of performance, combustion and emission characteristics of diesel engine fuelled with lemon peel oil.
https://doi.org/10.1080/01430750.2020.1861089, Vol. 43, No. 1, pp 3857–3867.
 
[20] Ahmed, S. A., Rahamathullah, I., and Jafer, K. S. (2021). Investigation of petro-diesel, waste animal fat biodiesel with waste cooked oil biodiesel different blends in single cylinder four-stroke water-cooled CI engine. Energy Sources, Part A: Recovery, Utilization and Environmental Effects, Vol. 43, No. 12, pp 1413–1428.
 
[21] Prabakaran, B. and Viswanathan, D. (2018). Experimental investigation of effects of addition of ethanol to bio-diesel on performance, combustion and emission characteristics in CI engine. Alexandria Engineering Journal, Vol. 57, No. 1, pp 383–389.
 
[22] Srithar, K., Arun Balasubramanian, K., Vivar, M., and Skryabin, I. (2013). An Experimental Investigation on Diesel and Low Heat Rejection Engines with Dual Biodiesel Blends. http://dx.doi.org/10.1080/15435075.2012.738448, Vol. 10, No. 10, pp 1041–1055.
 
[23] Dewangan, A., Yadav, A. K., Mallick, A., Pal, A., and Singh, S. (2019). Comparative study of Manilkara zapota and Karanja based biodiesel properties and its effect on diesel engine characteristics., Vol. 44, No. 2, pp 5143–5153.
 
[24] Mehta, A., Vasudev, H., and Singh, S. (2021). Performance Status of Different Advanced Thermal Barrier Coatings against Failure Mechanisms in Gas Turbines. Thermal Spray Coatings, pp 189–208.
 
[25] Mehta, A., Vasudev, H., and Singh, S. (2020). Recent developments in the designing of deposition of thermal barrier coatings – A review. Materials Today: Proceedings, Vol. 26, pp 1336–1342.
 
[26] Bhardwaj, A.R., Vaidya, A.M., Meshram, P.D., and Bandhu, D. (2023). Machining behavior investigation of aluminium metal matrix composite reinforced with TiC particulates. Int J Interact Des Manuf.
 
[27] Mangesh, V. L., Padmanabhan, S., Tamizhdurai, P., and Ramesh, A. (2020). Experimental investigation to identify the type of waste plastic pyrolysis oil suitable for conversion to diesel engine fuel. Journal of Cleaner Production, Vol. 246, pp 119066.
 
[28] Yadav, G. P. K., Bandhu, D., Krishna, B. V., Gupta, N., Jha P., Vora J. J., Mishra, S., Saxena, K. K., Salem, K. H., and Abdullaev, S. S. (2023) Exploring the potential of metal-cored filler wire in gas metal arc welding for ASME SA387-Gr.11-Cl.2 steel joints, Journal of Adhesion Science and Technology, DOI:
 
[29] Oni, B. A., Sanni, S. E., and Olabode, O. S. (2021). Production of fuel-blends from waste tyre and plastic by catalytic and integrated pyrolysis for use in compression ignition (CI) engines. Fuel, vol. 297, pp 120801.
 
[30] Mariappan, M., Panithasan, M. S., and Venkadesan, G. (2021). Pyrolysis plastic oil production and optimisation followed by maximum possible replacement of diesel with bio-oil/methanol blends in a CRDI engine. Journal of Cleaner Production, Vol. 312, pp 127687.
 
[31] Dinbandhu, Abhishek, K. (2021). Parametric Optimization and Evaluation of RMDTM Welding Performance for ASTM A387 Grade 11 Steel Plates Using TOPSIS-Taguchi Approach. In: Patnaik, A., Kozeschnik, E., Kukshal, V. (Eds.) Advances in Materials Processing and Manufacturing Applications. iCADMA 2020. Lecture Notes in Mechanical Engineering. Springer, Singapore.
 
[32] Vinay, D. L., Keshavamurthy, R., Erannagari, S., Gajakosh, A., Dwivedi, Y. D., Bandhu, D., Tamam, N., and Saxena, K. K. (2023) Parametric analysis of processing variables for enhanced adhesion in metal-polymer composites fabricated by fused deposition modeling, Journal of Adhesion Science and Technology, DOI:
 
[33] Kumari, S., Bandhu, D., Kumar, A., Yadav, R. K., and Vivekananda, K. (2020). Application of Utility Function Approach Aggregated with Imperialist Competitive Algorithm for Optimization of Turning Parameters of AISI D2 Steel. In Recent Advances in Mechanical Infrastructure (pp. 49–57). Springer, Singapore.
 
[34] Murali Mohan, M., Venugopal Goud, E., Deva Kumar, M. L. S., Kumar, V., Kumar, M., and Dinbandhu. (2021). Parametric Optimization and Evaluation of Machining Performance for Aluminium-Based Hybrid Composite Using Utility-Taguchi Approach. In Lecture Notes in Mechanical Engineering (pp. 289–300). Springer, Singapore.
 
[35] Deb Barma, J., Roy, J., Saha, S. C., and Roy, B. S. (2012). Process parametric optimization of submerged arc welding by using utility based Taguchi concept. Advanced Materials Research, vol. 488–489, pp 1194–1198.
 
[36] Altarazi, Y. S. M., Abu Talib, A. R., Yusaf, T., Yu, J., Gires, E., Ghafir, M. F. A., and Lucas, J. (2022). A review of engine performance and emissions using single and dual biodiesel fuels: Research paths, challenges, motivations and recommendations. Fuel, Vol. 326, pp 125072.
 
[37] Kaisan, M. U., Anafi, F. O., Nuszkowski, J., Kulla, D. M., and Umaru, S. (2020). Calorific value, flash point and cetane number of biodiesel from cotton, jatropha and neem binary and multi-blends with diesel. Biofuels, Vol. 11, No. 3, pp 321–327.
 
[38] Das, A. K., Hansdah, D., Mohapatra, A. K., and Panda, A. K. (2020). Energy, exergy and emission analysis on a DI single cylinder diesel engine using pyrolytic waste plastic oil diesel blend. Journal of the Energy Institute, Vol. 93, No. 4, pp 1624–1633.
 
[39] Praveen Kumar Yadav, G., Shaikshavali, G., and Lava Kumar, M. (2019). Experimental investigation on the performance of ci engine using waste plastic pyrolysis oil (WPPO) with thermal barrier coating on piston and thermal analysis of the piston using ansys. International Journal of Mechanical and Production Engineering Research and Development, Vol. 9, No. 3, pp 1323–1334.
 
[40] Dhana Raju, V., Kishore, P. S., and Yamini, K. (2018). Experimental Studies on Four Stroke Diesel Engine Fuelled with Tamarind Seed Oil as Potential Alternate Fuel for Sustainable Green Environment. European Journal of Sustainable Development Research, Vol. 2, No. 1, pp 10.
 
[41] Emara, A. K. and Ghazaly, N. M. (2022). A Review on the Performance Analysis of C.I Engine with Biofuel Blends. SVU-International Journal of Engineering Sciences and Applications, Vol. 3, No. 2, pp 27–36.
 
[42] Ajith, B. S., Math, M. C., Manjunath Patel, G. C., and Parappagoudar, M. B. (2021). Engine performance and exhaust emissions of Garcinia gummi-gutta based biodiesel–diesel and ethanol blends. SN Applied Sciences, Vol. 3, No. 5, pp 1–11.
 
[43] Das, A. K., Hansdah, D., and Panda, A. K. (2021). Thermal balancing and exergetic performance evaluation of a compression ignition engine fuelled with waste plastic pyrolytic oil and different fuel additives. Energy, Vol. 229, pp 120629.
 
[44] Gad, M. S., Abu-Elyazeed, O. S., Mohamed, M. A., and Hashim, A. M. (2021). Effect of oil blends derived from catalytic pyrolysis of waste cooking oil on diesel engine performance, emissions and combustion characteristics. Energy, Vol. 223, pp 120019. https://doi.org/10.1016/J.ENERGY.2021.120019
 
[45] Afzal, A., Soudagar, M. E. M., Belhocine, A., Kareemullah, M., Hossain, N., Alshahrani, S., … Mujtaba, M. A. (2021). Thermal Performance of Compression Ignition Engine Using High Content Biodiesels: A Comparative Study with Diesel Fuel. Sustainability 2021, Vol. 13, Page 7688, Vol. 13, No. 14, pp 7688. https://doi.org/10.3390/SU13147688
 
[46] Pandhare, A. and Padalkar, A. (2013). Investigations on Performance and Emission Characteristics of Diesel Engine with Biodiesel (Jatropha Oil) and Its Blends. Journal of Renewable Energy, Vol. 2013, pp 1–11.
 
[47] Chiatti, G., Chiavola, O., Recco, E., Chiatti, G., Chiavola, O., and Recco, E. (2017). Effect of Waste Cooking Oil Biodiesel Blends on Performance and Emissions from a CRDI Diesel Engine. Improvement Trends for Internal Combustion Engines.
 
[48] Shirneshan, A. (2013). HC, CO, CO2, and NOx Emission Evaluation of a Diesel Engine Fueled with Waste Frying Oil Methyl Ester. Procedia - Social and Behavioral Sciences, Vol. 75, pp 292–297.
 
[49] Diesel Emissions: Types and Effects of Diesel Engine Emissions. (n.d.). Retrieved January 27, 2023, from https://rentar.com/diesel-emissions-types-effects-diesel-engine-emissions/
 
[50] Shrivastava, N., Shrivastava, D., and Shrivastava, V. (2018). Experimental investigation of performance and emission characteristics of diesel engine using Jatropha biodiesel with alumina nanoparticles. International Journal of Green Energy, Vol. 15, No. 2, pp 136–143.
 
[51] Uttamrao, K. N. and Premkartikkumar, S. R. (2022). Comparative investigation of fly ash-coated semi-adiabatic diesel engine on performance and emission characteristics by using cotton seed biodiesel and emulsified cotton seed biodiesel. International Journal of Ambient Energy, Vol. 43, No. 1, pp 3695–3711.
 
[52] Lu, A., Zhang, C., Ji, P., and Li, Y. (2021). Effect of gasoline additive on combustion and emission characteristics of an n-butanol Partially Premixed Compression Ignition engine under different parameters. Scientific Reports, vol. 11, no. 1, pp 1904.
 
[53] Liu, Z., Sun, P., Du, Y., Yu, X., Dong, W., and Zhou, J. (2021). Improvement of combustion and emission by combined combustion of ethanol premix and gasoline direct injection in SI engine. Fuel, 292, 120403.
 
[54] Kalaimurugan, K., Karthikeyan, S., Periyasamy, M., Mahendran, G., and Dharmaprabhakaran, T. (2019). Performance, emission and combustion characteristics of RuO2 nanoparticles addition with neochloris oleoabundans algae biodiesel on CI engine. Energy Sources, Part A: Recovery, Utilization and Environmental Effects.
 
[55] Bandhu, D., Djavanroodi, F., Shaikshavali, G., Vora, J. J., Abhishek, K., Thakur, A., … Attarilar, S. (2022). Effect of Metal-Cored Filler Wire on Surface Morphology and Micro-Hardness of Regulated Metal Deposition Welded ASTM A387-Gr.11-Cl.2 Steel Plates. Materials 2022, Vol. 15, Page 6661, Vol. 15, No. 19, pp 6661.
 
[56] Abed, K. A., Gad, M. S., El Morsi, A. K., Sayed, M. M., and Elyazeed, S. A. (2019). Effect of biodiesel fuels on diesel engine emissions. Egyptian Journal of Petroleum, Vol. 28, No. 2, pp 183–188.
 
[57] Hoekman, S. K. and Robbins, C. (2012). Review of the effects of biodiesel on NOx emissions. Fuel Processing Technology, Vol. 96, pp 237–249.
 
[58] Alsultan, A. G., Asikin Mijan, N., Mansir, N., Razali, S. Z., Yunus, R., and Taufiq-Yap, Y. H. (2021). Combustion and Emission Performance of CO/NOx/SOxfor Green Diesel Blends in a Swirl Burner. ACS Omega, Vol. 6, No. 1, pp 408–415.
 
[59] Praveena, V. and Martin, M. L. J. (2018). A review on various after treatment techniques to reduce NOx emissions in a CI engine. Journal of the Energy Institute, Vol. 91, No. 5, pp 704–720.
 
[60] Sekar, M., Praveenkumar, T. R., Dhinakaran, V., Gunasekar, P., and Pugazhendhi, A. (2021). Combustion and emission characteristics of diesel engine fueled with nanocatalyst and pyrolysis oil produced from the solid plastic waste using screw reactor. Journal of Cleaner Production, Vol. 318, pp 128551.
 
[61] Murugan, S., Ramaswamy, M. C., and Nagarajan, G. (2008). Performance, emission and combustion studies of a DI diesel engine using Distilled Tyre pyrolysis oil-diesel blends. Fuel Processing Technology, Vol. 89, No. 2, pp 152–159.
 
[62] McCormick, R., Williams, A., Ireland, J., Brimhall, M., and Hayes, R. (2006). Effects of Biodiesel Blends on Vehicle Emissions: Fiscal Year 2006 Annual Operating Plan Milestone 10.4.
 
[63] Callegari, A., Bolognesi, S., Cecconet, D., and Capodaglio, A. G. (2020). Production technologies, current role, and future prospects of biofuels feedstocks: A state-of-the-art review. Critical Reviews in Environmental Science and Technology, Vol. 50, No. 4, pp 384–436.
 
[64] Abdullah, M. F. E., Zhing, S. S., and Bugik, C. B. (2017). Biodiesel unsaturation degree effects on diesel engine NOx emissions and cotton wick flame temperature. MATEC Web of Conferences, Vol. 90, pp 01041. https://doi.org/10.1051/MATECCONF/20179001041
 
[65] Roy, M. M., Wang, W., and Alawi, M. (2014). Performance and emissions of a diesel engine fueled by biodiesel–diesel, biodiesel–diesel-additive and kerosene–biodiesel blends. Energy Conversion and Management, Vol. 84, pp 164–173.